{"id":2323,"date":"2014-06-02T15:15:45","date_gmt":"2014-06-02T15:15:45","guid":{"rendered":"http:\/\/www.baghouse.com\/?p=2323"},"modified":"2026-10-18T19:24:20","modified_gmt":"2026-10-18T19:24:20","slug":"how-to-install-a-dust-collector-differential-pressure-sensor","status":"publish","type":"post","link":"https:\/\/baghouse.com\/es\/how-to-install-a-dust-collector-differential-pressure-sensor\/","title":{"rendered":"How Can I Install a Dust Collector Differential Pressure Sensor?"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"2323\" class=\"elementor elementor-2323\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a8ce0e e-flex e-con-boxed e-con e-parent\" data-id=\"a8ce0e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1a9d506 elementor-widget elementor-widget-text-editor\" data-id=\"1a9d506\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>Originally published: June 2, 2014<\/strong><\/p><p><strong>Last updated: October 18, 2026<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a5519a5 elementor-widget elementor-widget-text-editor\" data-id=\"a5519a5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h3><em>This simple baghouse accessory can mean the difference between a properly functioning baghouse and an operational disaster! Use this guide to ensure proper installation and maintenance of your differential pressure device.<\/em><\/h3><p>\u00a0<\/p><ul><li><strong><a title=\"Baghouse Differential Pressure \u2013 Why Important?\" href=\"https:\/\/baghouse.com\/es\/baghouse-differential-pressure-why-important\/\" target=\"_blank\" rel=\"noopener noreferrer\">Part 1 &#8211; Why Important?<\/a><\/strong><\/li><li><strong><a title=\"Baghouse Differential Pressure \u2013 How To Troubleshoot False Readings\" href=\"https:\/\/baghouse.com\/es\/baghouse-differential-pressure-how-to-troubleshoot-false-readings\/\" target=\"_blank\" rel=\"noopener noreferrer\">Part 2 &#8211; How to Troubleshoot False Readings<\/a><\/strong><\/li><li><strong>Supplement &#8211; How to Install a Dust Collector Differential Pressure\u00a0Sensor<\/strong><\/li><\/ul><p>One of the most common issues we identify during our<a title=\"Inspecciones de sistemas\" href=\"https:\/\/baghouse.com\/es\/services\/dust-collection-system-audits\/\" target=\"_blank\" rel=\"noopener noreferrer\"> dust collection system audits\/inspections<\/a>\u00a0\u00a0is poorly installed and maintained differential pressure system components (e.g. magnehelic\/photohelic gauges, DP air lines, DP taps, etc.). As we have covered in previous articles in this series, having <a title=\"Baghouse Differential Pressure \u2013 Why Important?\" href=\"https:\/\/baghouse.com\/es\/baghouse-differential-pressure-why-important\/\" target=\"_blank\" rel=\"noopener noreferrer\">accurate differential pressure readings<\/a> is essential to <a title=\"Ahorra m\u00e1s en tus operaciones\" href=\"https:\/\/baghouse.com\/es\/about\/spend-less-on-baghouse-operation\/\" target=\"_blank\" rel=\"noopener noreferrer\">proper dust collector operation<\/a>.<\/p><div id=\"attachment_2248\" style=\"width: 310px\" class=\"wp-caption alignright\"><a href=\"https:\/\/www.baghouse.com\/wp-content\/uploads\/2014\/02\/USG-Sweetwater-Bad-DP-Air-Tap-Lines.jpg\"><img fetchpriority=\"high\" decoding=\"async\" aria-describedby=\"caption-attachment-2248\" class=\"size-medium wp-image-2248\" src=\"https:\/\/www.baghouse.com\/wp-content\/uploads\/2014\/02\/USG-Sweetwater-Bad-DP-Air-Tap-Lines-300x225.jpg\" alt=\"Baghouse differential pressure air lines\" width=\"300\" height=\"225\" \/><\/a><p id=\"caption-attachment-2248\" class=\"wp-caption-text\">Avoid the example here. Avoid splitters and crooked lines.<\/p><\/div><p>I was recently asked by one of our readers if we could write an article on how to install the differential pressure reading system components for a baghouse. The process, like many baghouse-related items, is not complicated.\u00a0However, there are some industry best practices that make maintenance easier and reduce likelihood of problems in the future.<\/p><p>This guide can be used regardless of what kind of differential pressure reading system you are going to use. The process is the same for magnehelic and photohelic gauges, as well as timer boards and control boards with on-board pressure sensors.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-196e3db elementor-widget elementor-widget-video\" data-id=\"196e3db\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/shorts\\\/Ry4VRIDwGUE&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-76b396c elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"76b396c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-57769bb elementor-widget elementor-widget-heading\" data-id=\"57769bb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Installing a Baghouse Differential Pressure System<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-656c768 elementor-widget elementor-widget-text-editor\" data-id=\"656c768\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<ol><li><h3><strong><img decoding=\"async\" class=\"alignright wp-image-38647\" src=\"https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-300x169.png\" alt=\"Differential Pressure gauge pulse yet dust collector\" width=\"400\" height=\"225\" srcset=\"https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-300x169.png 300w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-1030x579.png 1030w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-768x432.png 768w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-1536x864.png 1536w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-2048x1152.png 2048w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-18x10.png 18w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-1500x844.png 1500w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-705x397.png 705w, https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-450x253.png 450w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/>1. Determina qu\u00e9 tipo de controles de presi\u00f3n diferencial utilizar\u00e1s.<\/strong><\/h3><p>\u25ba <strong><a href=\"https:\/\/baghouse.com\/es\/products\/baghouse-accessories\/pressure-gauges\/\" target=\"_blank\" rel=\"noopener\">Magnehelic gauges<\/a><\/strong> are simple and provide reliable data. However, they alone cannot be used to control the cleaning system on a baghouse.<\/p><p>\u25ba <strong><a href=\"https:\/\/baghouse.com\/es\/products\/baghouse-accessories\/dust-collector-control-boards\/\" target=\"_blank\" rel=\"noopener\">Timer boards<\/a><\/strong> are useful for processes that are consistent in dust loading and operating schedules, but must be manually set by operators.<\/p><p>\u25ba Clean on demand systems are the best choice for controlling a dust collector. Often, these systems are all-in-one controllers, or they are a mix of a control board with an external photohelic or magnehelic gauge for pressure readings<\/p><p>\u25ba Air lines running between the controls and the baghouse can be plastic, carbon fiber, or even metal (copper or aluminum). Plastic or carbon fiber lines are easier to run, but metallic lines are much more durable and will require far less maintenance in the long run.<\/p><p>\u25ba Consider installing secondary magnehelic gauges for redundancy and easy reading by maintenance personnel.<\/p><\/li><li><h3><strong>2. Decide la ubicaci\u00f3n de tu(s) control(es).<\/strong><\/h3><p>\u25ba Locate your controls where they can be easily accessed by maintenance personnel. With smaller units, often the most convenient location for controls and gauges will be on the ground level. Good locations include on supports or nearby walls. On larger units, controls are best located near the doors or along access platforms. Common locations include next to the door, above the pulse valves and compressed air header, or on a nearby wall or column.<\/p><\/li><li><h3><strong>3. Determina la ubicaci\u00f3n de tus tomas de aire y planifica el recorrido de las l\u00edneas de aire.<\/strong><\/h3><p>\u25ba Air taps are best placed near the corners of the clean and dirty plenums. This minimizes the amount of dust that can enter back into the air lines and possibly foul the DP sensors. Try to keep them at least 6&#8243; from the walls and in the corners where practical. Keep both taps near each other for easy access when performing maintenance.<\/p><p>\u25ba Decide on the best path for your air lines. Avoid runs over 100&#8242; as this may affect the accuracy of the readings.<\/p><\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-23e5973 elementor-widget elementor-widget-video\" data-id=\"23e5973\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch?v=ClqCdbFkR-s&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-b084b41 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"b084b41\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4c6074e elementor-widget elementor-widget-heading\" data-id=\"4c6074e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Common Issues with Dust Collector\u00a0Differential Pressure Gauges<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9b2c8ee elementor-widget elementor-widget-text-editor\" data-id=\"9b2c8ee\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h3><strong>Problem:<\/strong> <em>&#8220;I hooked up the DP lines, but my DP sensor is giving me a negative reading.&#8221;<\/em><\/h3><ul><li><strong>\u25ba Solution:<\/strong> You likely have the lines mixed up. Try switching the lines on the inputs.<\/li><\/ul><h3><strong>Problem:<\/strong> <em>&#8220;I have the lines set up correctly, but I am getting very low readings (usually under 1&#8243;).&#8221;<\/em><\/h3><ul><li><strong>\u25ba Solution:<\/strong> Before installing both lines, you need to zero out the gauge. Attach one side, and then, with the other one off, zero out the DP sensor. Now, when you attach the second line, it should give an accurate reading<\/li><\/ul><h3><strong>Problem:<\/strong> <em>&#8220;My controller is set up, but the solenoids are not firing.&#8221;<\/em><\/h3><ul><li><strong>\u25ba Solution:<\/strong> Check your wiring to make sure you have everything correct. Often, the common line from the solenoid to the control is mixed up with one of the control wires. Double-check everything and follow the wiring diagrams from your manufacturer exactly.\u00a0<\/li><\/ul><h3>\u00a0<\/h3><h3>Special\u00a0Thanks<\/h3><p>A special thanks goes out to one of our readers, Tim Skiba, for suggesting this subject for an article. \u00a0If you have any topics that you would like to see discussed on Baghouse.com, please share them with us in your comments below. Thank you so much for reading.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0db3cf0 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"0db3cf0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/baghouse.com\/es\/contact\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact us today<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2f7fa73 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"2f7fa73\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-69a4b6d elementor-widget elementor-widget-spacer\" data-id=\"69a4b6d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Originally published: June 2, 2014 Last updated: October 18, 2026 This simple baghouse accessory can mean the difference between a properly functioning baghouse and an operational disaster! Use this guide to ensure proper installation and maintenance of your differential pressure device. \u00a0 Part 1 &#8211; Why Important? Part 2 &#8211; How to Troubleshoot False Readings [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":38647,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[135],"tags":[2275,2277,58,524,594,893,453,2274,666,221,2276,60,2256,339,62,2253,336,207,2278,526],"class_list":["post-2323","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-baghouse-accessories","tag-baghouse-differential-pressure-sensor","tag-baghouse-instrumentation","tag-baghouse-maintenance","tag-baghouse-operation","tag-baghouse-optimization","tag-differential-pressure-gauges","tag-differential-pressure-monitoring","tag-differential-pressure-sensor-installation","tag-dust-collection-best-practices","tag-dust-collection-systems","tag-dust-collector-differential-pressure-sensor","tag-dust-collector-maintenance","tag-dust-collector-monitoring","tag-dust-collector-performance","tag-dust-collector-troubleshooting","tag-filter-condition-monitoring","tag-industrial-air-filtration","tag-industrial-dust-collection","tag-pressure-transmitter-installation","tag-preventive-maintenance"],"acf":[],"yoast_head":"<!-- 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performance, and reliable baghouse operation.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/baghouse.com\/es\/how-to-install-a-dust-collector-differential-pressure-sensor\/\" \/>\n<meta property=\"og:site_name\" content=\"Baghouse.com\" \/>\n<meta property=\"article:published_time\" content=\"2014-06-02T15:15:45+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-18T19:24:20+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/baghouse.com\/wp-content\/uploads\/2013\/01\/PulseJetSystem_Details-3-1030x579.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1030\" \/>\n\t<meta property=\"og:image:height\" content=\"579\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"Dominick DalSanto\" \/>\n<script type=\"application\/ld+json\" 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