{"id":1654,"date":"2011-10-26T13:42:46","date_gmt":"2011-10-26T13:42:46","guid":{"rendered":"http:\/\/www.baghouse.com\/?p=1654"},"modified":"2026-10-14T18:50:09","modified_gmt":"2026-10-14T18:50:09","slug":"3-cheap-ways-increase-efficiency-dust-collection","status":"publish","type":"post","link":"http:\/\/baghouse.com\/es\/3-cheap-ways-increase-efficiency-dust-collection\/","title":{"rendered":"3 maneras econ\u00f3micas de aumentar la eficiencia en los sistemas de colecci\u00f3n de polvo."},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"1654\" class=\"elementor elementor-1654\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3de51d6a e-flex e-con-boxed e-con e-parent\" data-id=\"3de51d6a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4ec8394 elementor-widget elementor-widget-text-editor\" data-id=\"4ec8394\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Originally published: October 26, 2011<\/p><p>Last updated: October 14, 2026<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ef33c3b elementor-widget elementor-widget-text-editor\" data-id=\"ef33c3b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong><em>Dust collection systems are often overlooked when it comes to plant improvements due to the often high capital costs involved. We here at Baghouse.com have prepared this small list of improvements that can be made to your dust collection system with minimal investment.\u00a0<\/em><\/strong><\/p><p>Corporate executives are looking for any conceivable way to lower operating costs in our struggling economy, plant operators are being pushed by the corporate brass to find someway of doing more with less, and maintenance managers are trying to make sure all of these cutbacks do not compromise process operation. One area that many industrial plants can easily increase efficiency, and therefore lower operating costs is to look to their pulse jet baghouse <a title=\"Dust Collection Systems\" href=\"http:\/\/baghouse.com\/es\/products\/dust-collection-systems\/\">sistemas de control de polvo<\/a>.<\/p><p>Here are three small tweaks for your pulse jet dust collection system to increase operating efficiency without a major overhaul or great expense.<\/p><ul><li><a href=\"#Tip1\"><strong>1. Ensure Filter Bags Are Installed Correctly<\/strong><\/a><br \/><a href=\"#Tip2\"><strong>2. Install a Clean-On-Demand System<\/strong><\/a><br \/><a href=\"#Tip3\"><strong>3. Integrate All System Controls<\/strong> (Clean-on-Demand, timer boards, manometers, etc.)<\/a><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-462897b elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"462897b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0eef177 elementor-widget elementor-widget-heading\" data-id=\"0eef177\" data-element_type=\"widget\" data-e-type=\"widget\" id=\"Tip1\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">1. Correctly Install Filter Bags<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0c2b56e elementor-widget elementor-widget-text-editor\" data-id=\"0c2b56e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Filter bags are the heart and soul of a baghouse. If they are not installed correctly, the entire system will suffer; efficiency will go down, filters will fail prematurely, system downtime will ensue, and the entire process will be affected. Check that filters with flanges and cuffs are folded over and smooth and not wrinkled around the cage, to prevent leakage and premature failure due to bag abrasion. Bottom-loading filters should be installed with seams 180\u00b0 from the cage collar gap.<\/p><div id=\"attachment_1658\" style=\"width: 310px\" class=\"wp-caption alignright\"><img fetchpriority=\"high\" decoding=\"async\" aria-describedby=\"caption-attachment-1658\" class=\"size-medium wp-image-1658\" title=\"Snapband for Dust Collection Systems\" src=\"https:\/\/www.baghouse.com\/wp-content\/uploads\/2011\/10\/snapband-for-dust-collection-systems.jpg\" alt=\"Snapband for dust collection systems\" width=\"300\" height=\"169\" \/><p id=\"caption-attachment-1658\" class=\"wp-caption-text\">An example of how a snapband filter bag should be installed to maximize your dust collection system efficiency.<\/p><\/div><p>Additionally, there are several specific issues to watch out for depending on the exact design of filter bags being used. For snapband construction, check that the seams are set properly in the tubesheet. This can be done by running your fingers along the edge of each bag during installation\/maintenance, checking that each one is smooth, with no wrinkles, gaps, or binds in the snapband. For designs with gaskets or rubber O-rings, make sure these are not pinched by the clamps in a way that will allow leaks or cause accelerated wear.<\/p><p>Additionally, with all bag types, all seams should be at a 45\u00b0 angle from the aisle to minimize fraying due to increased can velocity; all clamps should be set 90\u00b0 from the seams; and all filters need to be set properly in the cage grooves.*<\/p><p><em>*Additional Tip: Have everything as uniform (clamps, seams, etc., all set in the same direction) as possible to make it easier to diagnose and remedy problems.<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-40e7ace elementor-widget elementor-widget-video\" data-id=\"40e7ace\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/avX9q0bwzEI&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-88ee641 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"88ee641\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0cb789b elementor-widget elementor-widget-heading\" data-id=\"0cb789b\" data-element_type=\"widget\" data-e-type=\"widget\" id=\"Tip2\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">2. Clean-On-Demand System<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8814a22 elementor-widget elementor-widget-text-editor\" data-id=\"8814a22\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Manually having a technician initiate the cleaning cycle for your <em>sistemas de control de polvo<\/em> can consume a large amount of time and lead to less-than-desirable results such as over\/under cleaning, operating at higher differential pressure (raising system resistance and fan load), and lower collection efficiency. Simplify the process and remove the need to be an industrial filtration expert out of the equation by installing a clean-on-demand system.<\/p><p><img decoding=\"async\" class=\"alignleft wp-image-10713 size-medium\" src=\"https:\/\/baghouse.com\/wp-content\/uploads\/2019\/07\/Turbo-E1T-Sequencer-240x300.jpg\" alt=\"Turbo Series E2T Timer Board\" width=\"240\" height=\"300\" srcset=\"https:\/\/baghouse.com\/wp-content\/uploads\/2019\/07\/Turbo-E1T-Sequencer-240x300.jpg 240w, https:\/\/baghouse.com\/wp-content\/uploads\/2019\/07\/Turbo-E1T-Sequencer.jpg 360w\" sizes=\"(max-width: 240px) 100vw, 240px\" \/><\/p><p>These systems are comprised of a differential pressure gauge, and a control board. The DP gauge monitors the difference in pressure between the clean-air and dirty-air sections of the baghouse (thus giving you the pressure drop over the filters at any given time). DP gauge is connected to the control board, which has high and low pressure setting which serve as the start and stop markers for the system. When the DP in the baghouse rises past your high setting (indicating the bags need to be cleaned), the controller starts the pulse-jet cleaning cycle; once the pressure reaches the preset low, the pulse-jet system is disengaged.<\/p><p>For a relatively small capital investment, clean-on-demand systems can dramatically improve your system efficiency by ensuring the minimum amount of cleaning cycles necessary are initiated, which in turn leads to lower compressed air usage, lower operating differential pressures, and less filter wear. These benefits will lower system operating maintenance costs while seeing improvement in collection efficiency and extending filter bag life.<\/p><p><a href=\"https:\/\/baghouse.com\/es\/producto\/turbo-economizer-series-e2t-timer-board\/\">Shop our Turbo Economizer Series E2T timer boards here.<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2ec4e30 elementor-widget elementor-widget-video\" data-id=\"2ec4e30\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/g_umQIMNPoQ&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6aa22a3 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"6aa22a3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-abfa73f elementor-widget elementor-widget-heading\" data-id=\"abfa73f\" data-element_type=\"widget\" data-e-type=\"widget\" id=\"Tip3\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">3. Integrate Dust Collection System Controls<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e4ca72e elementor-widget elementor-widget-text-editor\" data-id=\"e4ca72e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>Maintaining the correct amount of dustcake on your filters is essential to achieve the maximum collection potential of your filter bags. In fact, it is the dustcake itself that does the filtering in a baghouse, not the filter bags! * When the pulse-jet cleaning system engages, it removes the excess dust from the filter surface. Essentially, what this does is rearrange the dustcake on the filters, removing a portion of it, and leaving behind the minimum amount needed to reform the dustcake for optimum efficiency. When cleaning cycles are carried out, if each row is pulsed one after another in sequential order, high internal air velocities between the filters (can velocity) can cause the recently dislodged dust to be redeposited on the recently cleaned bags in the previous rows. Since the dust is carried at higher than normal velocities, it can penetrate the fabric (instead of settling on top and forming part of the dustcake) and embed itself therein. This will eventually lead to filter blinding and a reduction of filter service life.<\/p><p>Installing a sequential controller can help you avoid this problem. This device controls the order in which the bags are cleaned, staggering the cleaning pulse pattern between non-adjacent rows. For example, in a baghouse with 10 rows of bags, you can set the cleaning pattern to first clean rows 1,4,7,10 then 2,5,8, and finally, 3,6,9. You can also set the controller to only fire when the pressure in the compressed air header is at full, providing a consistent pulse force that will properly clean the bags every time. Additionally, to further promote longer filter life, see that each pulse duration is set as short as possible, generally around 0.1 sec.<\/p><p>If you do not currently have a DP clean-on-demand system, an alternative is to use a timer control to regulate system cleaning. When using a timer board setup, it is vital to set the intervals to match your system parameters, ensuring that the filters are neither over- or under-cleaned. Maintaining a sufficient level of dustcake is vital to achieving a high system efficiency.<\/p><p>Finally, it is possible to integrate all of these different systems into one unified control panel for operator convenience. You can have all of your controllers relayed to a central LED controller, which then is connected to an external PLC controller or computer for remote monitoring and recording of all system activity. From here, it is then possible to configure all control parameters, e.g. timer settings, clean-on-demand DP points, pulse-jet firing order, etc. Additionally, having all operating data in one convenient location will allow for quickly pinpointing problems before they become major issues.<\/p><p><em>*This does not apply to filter bags with a membrane such as ePTFE. In that case, the membrane itself acts as a sort of permanent filter cake, while surface dust provides no additional filtering.<\/em><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d720f0a elementor-widget elementor-widget-video\" data-id=\"d720f0a\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/BUJmxRBgFMg&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-86f0e25 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"86f0e25\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ba097b9 elementor-widget elementor-widget-heading\" data-id=\"ba097b9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Save Money By Increasing Dust Collection System Efficiency<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e1e7f20 elementor-widget elementor-widget-text-editor\" data-id=\"e1e7f20\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p>These three tips are just a few of the many ways to increase the operating efficiency of your baghouse dust collection systems with only a limited investment of time, material, and capital. Without a doubt, these improvements will pay for themselves many times over throughout the life of the system. At a time when new environmental regulations are requiring pollution control equipment to function at higher and higher efficiencies, not only will turning your attention to improving your dust collection systems lower your operating expenses, but it will also ensure that facilities stay in compliance and avoid costly fines and forced closures.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-aa0adb5 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"aa0adb5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t\t\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/baghouse.com\/es\/contact\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Contact us today<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0976542 elementor-widget-divider--view-line elementor-widget elementor-widget-divider\" data-id=\"0976542\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"divider.default\">\n\t\t\t\t\t\t\t<div class=\"elementor-divider\">\n\t\t\t<span class=\"elementor-divider-separator\">\n\t\t\t\t\t\t<\/span>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Originally published: October 26, 2011 Last updated: October 14, 2026 Dust collection systems are often overlooked when it comes to plant improvements due to the often high capital costs involved. We here at Baghouse.com have prepared this small list of improvements that can be made to your dust collection system with minimal investment.\u00a0 Corporate executives [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":20200,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[138],"tags":[410,2213,2212,58,2215,453,666,591,221,60,280,62,2214,418,773,336,207,526,829,2216],"class_list":["post-1654","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-purchasing-supplies-tips","tag-air-to-cloth-ratio","tag-airflow-optimization","tag-baghouse-efficiency","tag-baghouse-maintenance","tag-baghouse-performance-improvement","tag-differential-pressure-monitoring","tag-dust-collection-best-practices","tag-dust-collection-efficiency","tag-dust-collection-systems","tag-dust-collector-maintenance","tag-dust-collector-optimization","tag-dust-collector-troubleshooting","tag-energy-savings-in-dust-collection","tag-filter-life-extension","tag-improve-dust-collector-performance","tag-industrial-air-filtration","tag-industrial-dust-collection","tag-preventive-maintenance","tag-pulse-jet-cleaning-optimization","tag-reducing-operating-costs"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - 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